Asco Transfer Switch Manual

9/1/2019
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Series 300

We Keep Your Power On

Our power transfer switches deliver ultra-fast and reliable switching between redundant UPS units and between the UPS system and backup power source. The ASCO 7000 Series Bypass Isolation Transfer Switch offers reliable power transfer for facilities that can't shut down power for switch maintenance or testing. The switch meets NFPA and UL codes. Collection Of asco Transfer Switch Wiring Diagram Sample - Collections Of asco 7000 Series Automatic Transfer Switch Wiring Diagram Fresh. Generator Wiring Diagram and Electrical Schematics Download Manual. Light Fixture Wiring Diagram Copy Beautiful Generac Automatic. Asco 7000 Series Automatic Transfer Switch Wiring Diagram Beautiful. View and Download Emerson ASCO 7000 Series operator's manual online. Automatic Transfer Switches D design, 30 through 230 A. ASCO 7000 Series Switch pdf manual download. With an ASCO SerieS 300 Transfer Switch, power will automatically be transferred over to your backup generator, eliminating the need to manually switch from utility to generator. When power is restored, the ASCO SerieS 300 Transfer Switch will, after an adjustable time.

Power Transfer Switches

Power Outage Protection

Where would you be without a constant flow of electrical power? We often take for granted that power will always be around when we need it. In reality, power failures are very common. And when the power goes out, your business suffers. Power failures are unpredictable. They can occur at any time and for any number of reasons— a bolt of lightning, a power surge, a blackout, an accident or even equipment failure. They come without warning and often at the most inconvenient times.

It s for this reason that many businesses and other entities have invested in emergency power backup systems. Typically, the system consists of an engine generator and an automatic transfer switch (ATS) which transfers the load from the utility to the generator.

An ATS with built-incontrol logic monitors your normal power supply and senses any interruptions. When the utility power fails, the ATS automatically starts the engine and transfers the load after the generator has reached proper voltage and frequency. This happens in a matter of seconds after the power failure occurs. When the utility power has been restored, the ATS will automatically switch the load back, and after a time delay, it will shut down the engine. With an Automatic Transfer Switch, you are protected 24 hours a day, seven days a week.

Series 300 Power Transfer Switches Typical Applications

Telecom

In the telecommunications industry, providing a high level of service and dependability is crucial. Lost power means an interruption in service for your customers and lost business for your company. For instance, with cell sites scattered across a wide geographical region and in many remote areas, the chances of an interruption in power are increased, making Automatic Transfer Switches a valuable resource at each location. To maintain dependable service, each cell site must be monitored 24 hours a day. This can be very difficult without some type of remote monitoring and testing capability. The Series 300 Transfer Switch, combined with ASCO s monitoring and control management system, is a cost-effective,packaged solution which can help meet both of these challenging objectives without a major investment at each cell site. With ASCO s connectivity solutions you can remotely monitor and control numerous sites from around the corner or around the world.

Commercial/Retail, Light Industrial

The retail industry is very competitive. An electrical power failure can have a dramatic impact on a retailer s bottom line. If power is interrupted during peak shopping times, the effect could be extremely damaging to present and future business. A power interruption will not only suspend shopping, it can also create safety problems, result in lost transaction data, lost account information and damage to data collection equipment. In addition, retailers who rely on controlled climates to protect valuable inventory could suffer even greater losses, especially if the power failure occurs at a time when no one is available to rectify the situation. To avoid any of these power

outage problems, simply install a backup generator with an ASCO Series 300 Transfer Switch and power outage concerns will be a thing of the past.

Municipal

The ASCO Series 300 Transfer Switch can be a critical component of a municipal government s emergency power backup system. Residents of townships, cities and counties rely on police, fire, ambulance/first aid and other critical public sector services. An interruption in power would affect the ability of emergency services to effectively respond to the needs of the community. When time is a critical factor, such as when responding to a fire alarm or an emergency call, an ASCO Series 300 Transfer Switch can be a lifesaver, switching power to the backup generator. While not all municipal services are a matter of life and death, they are always expected to be there.

Agriculture

Maintaining electrical power is vital to an agriculture operation. If the flow of power is interrupted, your operation could be at risk unless the backup generator is quickly activated. A prolonged power outage can affect numerous aspects of the operation, from housing and feeding livestock to processing and producing the end product. With an ASCO Series 300 Transfer Switch, power will automatically be transferred over to your backup generator, eliminating the need to manually switch from utility to generator. When power is restored, the ASCO Series 300 Transfer Switch will, after an adjustable time delay to allow for utility stabilization, automatically switch the load back to the utility service.

Series 300 Power Transfer Switches

Maximum Reliability & Excellent Value

With a Series 300 Transfer Switch, you get a product backed by ASCO Power Technologies, the industry leader responsible for virtually every major technological advance in the Transfer Switch industry.

The ASCO Series 300 was designed for one purpose–toautomatically transfer critical loads in the event of a power outage. Each and every standard component was designed

by ASCO engineers for this purpose.

The rugged construction and proven performance of the ASCO Series 300 assure the user of many years of complete reliability. The Series 300 is even designed to handle the extraordinary demands placed on the switch when starting or restarting stalled motors and switching high inrush loads.

ASCO s Series 300 modular, compact design makes it easy to install, inspect and maintain. All parts are accessible from the front so switch contacts can be easily inspected.

Features

lThe Series 300 is listed to UL 1008 standard for Transfer Switch Equipment and CSA standard C22.2 for automatic transfer switches.

lMeets NFPA 110 for Emergency and Standby Power Systems and the National Electrical Code (NEC) Articles 700, 701 and 702.

l 30 through 3000 amps in a compact design.l Available to 600 VAC, single or three phase.

lTrue double-throwoperation: The single solenoid design is inherently interlocked and prevents contacts from stopping between sources or from being in contact with both sources at the same time.

UL Listed Withstand & Close-OnRatings

Available Symmetrical Amperes RMS

Switch Ratings

When Used

When Used

amps

Maximum

With Specific

With Current

Voltage

Circuit Breakers

Limiting Fuses

@ 480V/60Hz

30 - 200

200,000

480v/60Hz

22,000

230

100,000

480v/60Hz

22,000

260, 400

200,000

480v/60Hz

42,000

600,800,1000,1200

200,000

600v/60Hz

65,000

1600, 2000

200,000

600v/60Hz

85,000

2600, 3000

200,000

600v/60Hz Test psychotechnique pdf.

100,000

Notes: 1. Current – limiting fuse should be Class J type through 400 amps: use Class L type above 400 - amp fuse rating

2. Refer to publication 1128 for specific manufacture’s breakers

Fig. 1: ASCO Power Transfer Switch rated 200 amperes shown in Type 3R enclosure

lThere s no danger of the Series 300 ATS transferring loads to a dead source because the unique ASCO single-solenoidoperator derives power to operate from the source to which the load is being transferred.

lEasy-to-readflush-mountedcontrol and display panel provides LED indicators for switch position and source availability.

Asco Power Transfer Switch Manual

It also includes test and time-delaybypass switches as standard features.

lStandard engine exerciser for weekly automatic testing of engine generator set with or without load.

lAdjustable time-delayfeature prevents switch from being activated due to momentary utility power outages and generator dips.

lSupplied with solid neutral termination. Optional switched neutral pole available.

Asco 300 Transfer Switch Manual

l Accessory kits available.

l Available for immediate delivery.

lNow available for service entrance applications. Contact ASCO for assistance.

Designed to Fit Anywhere

The ASCO Series 300 product line represents the most compact design of automatic power transfer switches in the industry. With space in electrical closets being at a premium, the use of wall or floor-mountedASCO Power Transfer Switches assures designers optimum utilization of space.

All transfer switches through 2000 amps are designed to be completely front accessible. This permits the enclosures to be installed flush to the wall and still allows installation of all power cabling and connections from the front of the switch. Cable entrance plates are also standard on the 1600 and 2000 amp units to install optional side-mountedpull boxes for additional cable bending space.

Fig. 2: ASCO Power Transfer Switch

rated 200 amperes

Fig. 4: ASCO Power Transfer Switch

rated 1000 amperes

Fig. 5: ASCO Power Transfer Switch rated 2000 amperes shown in Type 3R enclosure

Fig. 3: ASCO Power Transfer Switch

rated 400 amperes

Fig. 6: ASCO Power Transfer Switch

rated 3000 amperes

5

Series 300 Microprocessor Controller

The ASCO Microprocessor Controller is used with all sizes of Power Transfer Switches. It represents the most reliable microprocessor controller in the industry and includes, as standard, all of the voltage, frequency, control, timing and connectivity functions required for most emergency and standby power applications.

Voltage & Frequency Sensing

lAdjustable three-phase,close-differentialvoltage sensing on normal source.

Asco Transfer Switch Manual

lNormal source pickup voltage is adjustable to 95% of nominal; drop-outis adjustable from 70% to 90% of nominal.

lFrequency sensing on emergency source. Pickup at 95% and dropout at 85% of nominal.

Time Delays

lAdjustable time delay to override momentary normal source outages to delay all transfer switch and enginestarting signals.

lTransfer to emergency time delay—Adjustablefrom 0 to 5 minutes for controlled timing of load transfer to emergency.

l Retransfer to normal timedelay—Adjustableto 30 minutes.

lFive-minuteunloaded running time delay for emergency engine generator cool down.

lFour-secondtime delay to ignore momentary voltage and frequency transients during initial genset loading.

Fig. 8: Door-MountedControl & Display Panel

Control and Display Panel

lEasy-to-readflush-mountedcontrol and display panel provides LED indicators for switch position and source availability. It also includes test andtime-delaybypass switches.

Standard Selectable Features

lInphase monitor to transfer motor loads, without any intentional off time, to prevent inrush currents from exceeding normal starting levels.

l Engine exerciser to automatically test backup generator each week Includes control switch for testing with or without load.

lSelective load disconnect, double-throwcontact to operate at an adjustable 0 to 20 second adjustable time delay prior to transfer and reset 0 to 20 seconds after transfer.

l 60 Hz or 50 Hz selectable switch.

l Three-phase/single-phaseselectable switch.

Remote Control Features

Terminal provisions for connecting: l Remote test switch.

lRemote contact for test or for peak shaving applications. Circuit will be automatically bypassed if emergency source fails.

l Inhibit transfer to emergency.

l Remotetime-delaybypass switch.

Battery to

Maintain Engine

Exerciser Clock

Settings

Retransfer to

Simple and Accurate

Normal Adjustable

Adjustment of

Time Delay

Voltage, Frequency

and Time-Delay

Settings Without

Need for Meters

and Variable

Transfer to

Power Supplies

Emergency Adjustable

Time Delay

Dip Switches for Enabling

Built-InControl Functions

Serial

Customer Control

Communication Port

Interfaces

Fig. 9: Microprocessor Controller

Performance Features

n 600 volt spacing per UL and CSA standards.

n Interfacing relays are industrial grade,plug-intype with dust covers.

n Meets or exceeds the requirements for Electromagnetic Compatibility (EMC).

lANSI C37.90A/IEEE472 Voltage Surge Test

lNEMA ICS-109.21Impulse Withstand Test

lDigital circuitry isolated from line voltages

lIEC 801-2Electrostatic discharge (ESD) immunity

lENV50140 and IEC 803-1:Radiated electromagnetic field immunity

lIEC 801-4Electrical fast transient (EFT) immunity

l ENV50142 Surge transient immunity

lENV50141: Conducted radio-frequencyfield immunity

lEN55011: Group 1, Class A conducted and radiated emissions

l Optically isolatedRS-485Serial Port

lEN61000- 4-11voltage dips and interruptions immunity

Series 300 ATS Optional Accessories

Accessory 11BG

A programmable engine exerciser that provides for weekly or biweekly operation, includes one form C contact for source availability of normal and one contact for availability of emergency (contact rating 2 amps @ 30 Vdc, 0.5 amp @ 125 Vac resistive). The programmable engine exerciser incorporates a 7 day or 14 day time base with a digital readout display. Includes “with or without” load control switch for exerciser period.

Accessory 14AA/14BA

Auxiliary contacts to indicate position of main contacts.Two (2) for normal and two (2) for emergency position (one set is standard).

Accessory 44A

Strip Heater with thermostat for extremely cold areas to prevent condensation and freezing of this condensation. External 120 volt power source required.

Accessory 44G

Strip Heater with thermostat, wired to load terminals: 208-240,360-380,460-480,550-600volts. Contains wiring harnesses for all transfer switch sizes.

Accessory 72A

Communications Interface Module (RS-485)to allow local or remote communications with ASCO PowerQuest ® VPi orSiteWeb™ communication products.

ASCO Pulsar450

High-PerformanceSurge Suppressor

The ASCO Pulsar450 provides unparalleled protection from power surges and transients. It is ahigh-performancesurge suppressor which limits large surges and transients through a unique array ofcomputer-matchedmetal oxide varistors (MOVs). Unique fourcavity sand packedUL94-5volt rated housing, UL1449, UL1283, and CSA listed. Available as a separate product only for mounting by customer. Contact ASCO for ordering information.

Fig. 10: Programmable Engine Exerciser with Source Availability Contacts (Accessory 11BG)

Fig. 11: Strip Heater Kit

(Accessory 44G)

Field Conversion Kits for Series 300 Transfer Switches

Kit No.

Description

K629830

Engine Exerciser and source availability contacts (Acc. 11BG)

K613127-001

Strip Heater Kit (125 watt) 120 volt (Acc. 44A)

K613127-002

Strip Heater Kit (125 watt) 208-480volt (Acc. 44G)

K609027

Cable Pull Box (1600-2000amp)

Fig. 12: Pulsar 450

K473872-001

6 FT Extension Harness*

* For 30-200Amp switches only, not available for 300SE

Surge Suppressor

Ordering Information for Series 300 & 386 Transfer Switches

To order an ASCO Series 300 Power Transfer Switch, complete the following catalog number:

7000 series asco transfer switch manual

300 + B + 3 + 600 + N + 1 + X + C + 11CD + 480V 60 Hz

Product

Neutral

Poles

Amperes

Voltage

Controller

Options

Enclosure

Optional

Specific

Code

Code

Blank Open Type

Accessories

Volt & Freq

300

Blank

2 poles,

Continuous

A3

115

Insert X

C

Type 1

11BG

This information

Solid

1

rating

B3

120

1

If optional

(Standard)

Programmable

is necessary

Neutral

C

208

accessories

Engine Exerciser

to allow correct

F

Type 3R

B1

3 poles,

30, 70, 104,

D

220

are required

14AA/14BA

control settings

E

230

Enclosure

Switched

3

150, 200,

F

240

Auxiliary Contacts

prior to shipment

230, 260,

H

380

G

Type 4

(2 sets)

Neutral

400, 6004,

J

400

Enclosure

2

44A, 44G

K

415

8004, 10004,

L

440

Type 12

Strip Heater

12004, 1600,

M

460

L

w/Thermostat

Enclosure2

2000

N

480

72A Comm

Q

575

26004, 30004

Type 3R

Interface Module

R

600

M

Secure

Enclosure

To order an ASCO Series 386 Transfer Switch, complete the following catalog number:

386 +

B

+

3

+

600

+

N

+

1

+

X

+

C

+

9C/9D + 480V 60 Hz

Product

Neutral

Phase

Amperes

Voltage

Controller

Options

Enclosure

Optional

Specific

Code

Poles

Code

Blank

Open Type

Accessories

Volt & Freq

386

A

2 poles,

Continuous

A3

115

Insert X

C

Type 1

6Q

This information

Solid

1

rating

B3

120

1

If optional

(Standard)

Key-Operated

is necessary

Neutral

C

208

accessories

Control

to allow correct

30, 70, 100,

D

220

are required

F

Type 3R

9C/9D

3 poles,

control settings

B

1

E

230

Enclosure

3

150, 200,

Source

prior to shipment

Switched

F

240

Type 4

Availability Lights

Neutral

230 260,

H

380

G

400, 6004,

J

400

Enclosure2

14AA/14BA

800

4

, 1000

4

,

K

415

Auxiliary Contacts

L

440

L

Type 12

1200

4

, 1600,

M

460

72A Comm

Enclosure2

2000, 30004

N

480

Interface Module

Q

575

Type 3R

All Accessories

R

600

M

Secure

Enclosure

Note: 1. Specify neutral code C for 260 and 400 amperes only.

2.Available 30-1000,and 1600 amps. Use Type 3R for 1200, 2000, 2600 and 3000 amp applications.

3.115-120volt available30-400amps only. For other voltages contact ASCO.

4.600-1200amp only available in secure type 3R enclosure. Secure type provided as standard for2600-3000amp.

Extended Warranties for Series 300 Transfer Switches

Catalog No.

Description

2EXW300

Two-YearExtended Warranty (Parts & Labor)

3EXW300

Three-YearExtended Warranty (Parts & Labor)

4EXW300

Four-YearExtended Warranty (Parts & Labor)

5EXW300

Five-YearExtended Warranty (Parts & Labor)

Dimensions & Shipping Weights for Series 300 & 386 Transfer Switches

UL Type 1 Enclosure (See notes below for information on Type 3R, 4 & 12 Enclosures)

Switch Rating

Phase

Neutral

Dimensions, In. (mm)3

Approx. Shipping

amps

Poles

Code

Width

Height

Depth

Weight Lb. (kg)4

30, 70, 100*, 104

2

A

17 1/2 (445)

31 (787)

11 5/8 (295)

69

(32)

2

B

17 1/2 (445)

31 (787)

11 5/8 (295)

73

(33)

150, 200

3

A

17 1/2 (445)

31 (787)

11 5/8 (295)

73

(33)

*series 386 only

3

B

17 1/2 (445)

31 (787)

11 5/8 (295)

75

(34)

2

A

18 (457)

48 (1219)

13 (330)

100 (45)

230, 260, 400

2

B7

or C

18 (457)

48 (1219)

13 (330)

110 (50)

3

A

18 (457)

48 (1219)

13 (330)

100 (50)

3

B7

or C

18 (457)

48 (1219)

13 (330)

120 (55)

2

A

34 (864)

72 (1829)

20 (508)

450

(204)

600, 800, 1000

2

B

34 (864)

72 (1829)

20 (508)

475

(217)

3

A

34 (864)

72 (1829)

20 (508)

475

(217)

3

B

34 (864)

72 (1829)

20 (508)

500

(228)

2

A

38 (965)

87 (2210)

24 (610)

685

(312)

1200

2

B

38 (965)

87 (2210)

24 (610)

Imaginative writing by janet burroway. 705

(321)

3

A

38 (965)

87 (2210)

24 (610)

705

(321)

3

B

38 (965)

87 (2210)

24 (610)

725

(328)

1600, 20001,6

3

A

38 (965)

87 (2210)

24 (610)

925

(419)

3

B

38 (965)

87 (2210)

24 (610)

975

(441)

2600, 30002

3

A

38 (965)

91 (2311)

60 (1524)

1700 (771)

3

B

38 (965)

91 (2311)

60 (1524)

2135 (969)

Series 300 & 386 External Power Connections

Sizes UL-ListedSolderlessScrew-TypeTerminals

Switch Rating

Ranges of AL-CUWire Sizes

(amps)

(Unless Specified Copper Only)

30 - 230*

One #14 to 4/0 AWG

260, 400

Two 1/0 AWG to 250 MCM

or One #4 AWG to 600 MCM

600

Two 1/0 AWG to 600 MCM

800, 1000, 1200

Four 1/0 to 600 MCM

1600, 2000

Six 1/0 to 600 MCM

2600

Twelve 3/0 to 600 MCM

3000

Twelve 3/0 to 600 MCM

Note: All Series 300 switches are furnished with a solid neutral plate (unless switched neutral configuration is specified) and terminal lugs. Specify A in catalog number to order a neutral plate on the series

386switches.

*200 and 230 amp rated switches for use with copper cable only.

Notes:

1.Unit is designed for top cable entry of emergency & load and bottom entry of normal. A cable pull box is also available for all top or bottom cable access when required (optional accessory kit #K609027). Not required for type 3R, 4 & 12 enclosures where available.

Asco Transfer Switch Manual Pdf

2.Enclosures for 2600, 3000 amps are free-standingwith removable top, sides & back.

Transfer

3.For type 3R, 4 & 12 dimensions, add the following values to the type 1 dimensions:

a)30, 70, 100, 104, 150, 200A–add1.5 in (38 mm) to the height.

b)230, 260, 400A - add 1.5 in (38 mm) to the depth.

c)1200A–type4 & 12 notavailable–use1600 amp switch

d)1600A–add3 in (76 mm) to the height and 10 in to (253 mm) to the width.

e)2000, 2600, 3000A–type4 & 12 not available. (Consult ASCO) Type 3R add 4.68 in (118 mm) to the height add 2.0 in (51 mm) to the width and add 13 in (329 mm) to the depth.

4.For type 3R, 4 & 12 weights, add the following values to the type 1 weights:

a)30, 70, 100, 104, 150, 200A–add15 lbs. (6.8 kg).

b)230, 260, 400, 600, 800, 1000A–add40 lbs. (18.1 kg).

c)1600A–add60 lbs. (27 kg).

d)2000A–3000AType 4 & 12 not available. (Consult ASCO)

5.When temperatures below 32ºF can be experienced, special precautions should be taken, such as the inclusion of space heaters, to prevent condensation and freezing of this condensation. This is particularly important when environmental enclosures (Type 3R, 4 & 12) are ordered for installation outdoors.

6.Front connected design for 300 only, 386 dimensions are: 38'W - 91'H - 48'D.

Asco 962 Transfer Switch Manual

7.Neutral Code “B” for 230 ampares only.

Asco Transfer Switch Manuals 900 Series

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